Lift Station Control with Remote Monitoring
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Lift Stations are used to pump sewage from low points to higher elevations utilizing wastewater pumps. Sewage flows via gravity to what is called a “wet well”; stored, and then pumped to another lift station, or directly to a treatment facility.

Pump Controller
(enlarge photo)

Various Methods of Control are used to sense the level of sewage within the wet well. A few common methods are:

Float Control
A
ir Bubbler
Submersible Transducer
Ultrasonic Sensor

Pump Operation

When a particular level is reached, a pump will activate to begin the pumping process. Most often, there are two pumps in a system and would be referred to as a duplex pumping system. The pumps operate in tandem in a lead/lag fashion to accommodate various rates of inflow.

View Lift Station One-Line Diagram

TBox Mounted & Wired
(enlarge photo)

Remote Monitoring

There is often a need to monitor the operation of a Lift Station from a remote location. Information critical to operating personnel are:

Pump Failure
High Level Condition
Station Flooding Condition
Station Power Loss
Low Temperature Condition

Rosemont Engineering, Inc. integrated this system utilizing a Dwyer submersible transducer for level monitoring in conjunction with a TBox Control and Monitoring Package.

In this application, TBox is outfitted with “pump down” control software for lead/lag operation, and communicates via phone line to plant operating personnel.

Pump and lift station conditions can be configured to communicate to operators via cell phone texting and/or email reporting. A history report is generated and emailed on a pre-determined basis providing statistical history of an array of information. Some of this history includes:

Submersible Transducer
(enlarge photo)

Pump Run Times and Hour Recording
Wet Well Level History
Pump Fail Conditions

TBox offers an affordable alternative to expensive SCADA systems while still providing the essential functions of high-end installations.

For more information on TBox, see www.integrasense.com

 

ROSEMONT ENGINEERING, INC.
225 Stedman Street, Unit 5 - Lowell, Massachusetts 01851
Phone: (978) 453-9191 Fax: (978) 453-1919
Copyright 2008